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1973 Kawasaki Z1 900 & Z2 750 Factory Production History

The Birth of the 1973 Kawasaki Z1 900 and Z2 750 with Rare Factory Photos & Documentation
During one of the final inspections at the factory, the motorcycle is placed on a calibrated speedometer test stand. The rear wheel is secured while the front wheel is driven by a rotating drum, simulating road speed. Technicians compare the speedometer against the electronic display to ensure accuracy of the speedometer & odometer before the bike leaves the assembly line. This is one of the final steps in the Z1 900 and Z2 750 production process that ensured every bike met Kawasaki’s legendary quality standards.

For the liars out there claiming they’ve got a “Kawasaki Z1 900 with 0 miles”… show them this photo.

Kawasaki
 always tests every bike before it leaves the factory, so that odometer is never at zero again. Most Z1s roll out of the original crate with around 5 miles already on the clock. They don’t leave the factory with zero miles… so that speedometers either been replaced, reset, or reborn.

If you find a “completely all original” Z-1 or Z-2 for sale with just few miles, I’m sure those sellers also have some prime oceanfront property in Arizona to show you. 
Kawasaki Z1 900 factory inspection test; odometer checked, speedometer calibrated, proving no motorcycle has 0 miles new
​A brand-new Kawasaki Z1 900 with 0 miles doesn’t exist; every bike leaves in the factory shipping crate with 5+ test miles

After leaving the assembly line, the 1973 Kawasaki Z1 900 and Z2 750 are placed on a conveyor belt for another factory inspection. An inspector installs a temporary battery, adds fuel and oil, starts the engine and checks the motorcycle’s operation. Adjustments are made to the idle, clutch, brakes, and throttle to ensure each bike meets Kawasaki’s strict inspection standards before moving to shipping ensuring every Z-1 motorcycle left the factory ready for the road.
1973 Kawasaki Z1 900 and Z2 750 final inspection on factory conveyor belt
Inspector performing adjustments on a 1973 Kawasaki Z1 900 and Z2 750 on the factory conveyor belt.

The final stage of Kawasaki’s triple inspection puts the motorcycle through a complete performance check in a specialized test booth. The bike is run while technicians verify that it produces the specified horsepower, with data displayed to show power output at various RPMs and speeds. During this process, all lights, indicators, and blinkers are also tested to ensure proper operation.
1973 Kawasaki Z1 900 and Z2 750 final inspection test in factory performance booth
Final factory performance test of the 1973 Kawasaki Z1 900 and Z2 750 known as the triple inspection

After welding, the frames of the Kawasaki Z1 900 and Z2 are carefully inspected for any distortions that may have occurred during the manufacturing process. Skilled technicians make precise adjustments by hand, ensuring that any deviations stay within 0.3 mm. This meticulous inspection guarantees that each frame meets Kawasaki’s exacting standards for alignment, before assembly continues.
1973 Kawasaki Z1 900 frame inspection and hand adjustment before factory assembly line
Technicians inspecting and adjusting welded frames of the 1973 Kawasaki Z1 900 and Z2 750 for precision alignment
A short video clip of the Kawasaki 900's world debut at the 1972 Cologne Motor Show in Germany
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The assembly line at the Akashi Plant Japan 1973
​Kawasaki had 35,000 employees in 1973.
​
This was far from a mom-and-pop small time operation, this was full scale industrial mass production.

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1973 engine assembly line at the Akashi Plant Japan. Workers completed one engine every 2 and half minutes!

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1973 engines in the engine test area at the Akashi Plant
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Original Photos of the assembly line at the Akashi Plant in Japan 1973
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This Photo taken in 1973 shows the machine stamping the engine numbers in the upper case. Z1E#####

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Finished Z1's getting ready for shipment to Europe. 
Notice the Z1's are European versions (no reflector on shocks, plastic master cylinder reservoir, seats have a strap)

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Original Photo taken in 1971 of Early Prototype Z1

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Photo from 1976 showing a KZ900 being crated in the shipping box at the Lincoln, Nebraska Assembly Plant

​​If you have an estate to liquidate or non Kawasaki motorcycles here are websites that might be able to help you. https://www.weekendestatesales.com/  https://www.wantedoldmotorcycles.com/

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  • Home
  • Kawasaki Z1 900 Info
  • VIN Identification
  • Z1 Frame / Engine Number Location
  • 1973 Z1 900
  • 1974 Z1-A
  • 1975 Z1-B
  • 1976 KZ900
  • KZ1000 1977 - 1980
  • Kawasaki H1 500
  • Kawasaki H2 750
  • Date Codes
  • S2 350
  • S3 / KH400
  • How the Z1 Was Made
  • Replacement Frame Info
  • Contact Form
  • Kawasaki Z1 900 value guide
  • Sell Your Kawasaki
  • Z1 Buyers Guide
  • frame- engine numbers
  • Z1 Genuine Parts
  • KZ1000 Z1R
  • Serial Number Guide
  • Kawasaki Z1 900 Article
  • Home and about
  • Date Codes
  • Date Codes images
  • Ultimate Z1 Buyers Guide
  • Z1 factory photos